Home – Metal cold forming – Shearing

Shearing

01.

Cold shearing: precision, repeatability, consistent quality.

Metal cold shearing is a sheet metal forming process that enables to shape the sheet metal using a punch and a core: the punch enters the core and separates the material, giving the component the desired shape. The process may involve one or more steps – folding, punching, shaping – carried out on the same machine or sequentially, depending on the complexity of the part and the volumes required.

At Sifral, we’ve been engaged in cold metal shearing for over 50 years. Each production step is monitored internally by our technical department , the moulds are built and maintained in our factory and every order always starts from a sampling shared with the customer. The result is a total process control and certified quality in every batch.

Reduced material removal

High dimensional accuracy

Consistent repeatability on large batches

Preserved mechanical properties of metal

02.

Is metal cold shearing the right choice?

When to choose it

Cold metal shearing is the ideal solution for components with flat or two-dimensional geometries, to be mass-produced with constant quality and competitive costs.

It is particularly suitable when:
  • The component has an even thickness
  • The geometry is planar or with defined folds
  • Production volumes are high and recurrent
  • High dimensional repeatability is required
  • You want to reduce the cost compared to conventional manufacturing

What can be obtained with it 

Shearing enables to produce a wide range of metal components on design, from simple to more complex geometry, always with certified quality.

Some parts that can be obtained by shearing:
  • Items made of various materials
  • Parts combined with other machining operations
  • Geometric shapes, even complex ones
  • Precision finished pieces
  • Drawing-shaped components
03.

One technique, many fields of application.

04.

Materials, batches and technical specifications.

Through the metal cold shearing, we work on a wide range of materials, selected according to the technical features of the components to be manufactured. The choice of material is an integral part of the co-design process: based on the drawing and the conditions of use of the piece, we indicate the most efficient and cost-effective solution.

Shiny sheet-metal strip coils

Stainless steel

The material we specialize in: corrosion resistant, precise and suitable for the most demanding industries.

Shiny sheet-metal strip coils

Carbon steel

Versatile, machinable material suitable for structural components requiring good mechanical strength at low cost.

Copper strip coil ready for cold forming

Copper

Excellent electrical and thermal conductivity, ideal for technical components for electrical and industrial applications.

Brass strip coil ready for cold forming

Brass

Ductile material that can be machined with high precision and is widely used in the manufacture of fittings and valves.

Aluminium strip coil ready for cold forming

Aluminium

Lightweight and durable in a single material, used for applications that require weight reduction without compromising performance.

Minimum batch

20,000 units

Coils thickness can be machined

up to 4 mm

Do you have a component to produce by metal cold shearing?

Request a technical assessment